XZ425B automatic sand molding line (flaskless)
This series Horizontal parting flaskless auto molding line is suitable for green sand moulding in foundry plant. it is Suitable for batch mechanical parts, auto parts, pipe fittings, agricultural machinery accessories, stove accessories and other small and medium-sized castings, non-ferrous metal modeling production.
|
No. |
Item no. |
Technical index |
|
1 |
Mould size | 550 x 450mm box bottom & top: 150 mm |
|
2 |
Production Capacity | 40 sec /mould （have no core setting) |
|
3 |
Compaction ratio / specific pressure | 0.7-0.9MPa |
|
4 |
Motor power of hydraulic station | 15kw |
|
5 |
Motor brand | Qingdao hongqi Motor company |
|
6 |
Diameter of Compaction hydro-cylinder | 160mm |
|
7 |
Diameter of flask lifting hydro-cylinder | 50mm |
|
8 |
PLC brand | OMRON |
|
9 |
Electrical components | Zhengtai( china brand) |
|
10 |
touch screen brand | WEINVEIW (taiwan brand) |
|
11 |
pneumatic /Air control element | AIRTAC(taiwan Airtac International Group) |
|
12 |
Air cylinder | DELIXI ( China brand) |
|
13 |
electromagnetic valve for hydraulic system | Youyan |
|
14 |
The hydraulic station | It is equipped with 3hp air conditioners for cooling |
|
15 |
air consumption | 15）2.5m³/min（molding machine）& 2.5 m³/min(Other auxiliary equipments） |
|
16 |
Requested sand capacity | 15T/hour |
|
17 |
Total power of line | 25kw |
Main components of Flaskless Autos sand molding machine
1. Base: welded structure, annealing treatment, it is mainly supporting other parts.
2, beam/crossbeam: welded structure, annealing treatment, it is mainly supporting the hydro-cylinder, connecting the sand tank and fixing column and so on.
3. Upper middle and lower slide frame: welded structure, annealing treatment, it is mainly connecting upper and lower flasks and connecting hydro-cylinders, sliding up and down on the column, etc.
4, upper middle and lower box body : welded structure, annealing treatment, internal surface vulcanized wear-resistant polyurethane, middle box body fix template.
5. The hydro-cylinder is mainly used to push the middle and lower sliding frame to slide up and down and compact.
6, sand tank: welded structure, annealing treatment, used to store quantitative mould sand, with a level gauge. And it supports the adding sand gate.
7. Hydraulic station: Provides power for the movement of the hydro-cylinder, and it is equipped with 3HP air conditioners for cooling.
There are two kinds of flaskless auto molding line according to different put sand mould mode
Main components of the auxiliary equipments for flaskless auto moulding production line
1. Trolley/Car: carrying sand mould.
2. Transfer Car : realize the cycle action of car
3. Mold jacket & weight manipulator: automatic picking and placement of mold jacket & weight.
4. Sand mould transfer mechanism: The cooled sand mould is taken to belt conveyor system for second Cooling .
5. Mold jacket: protect the sand mould.
6. Weight: prevent expansion box.
7. Conveyor frame: It carries the trolley/car running.
TECHNICAL INDEX FOR FLASKLESS MOLDING LINE:
| 型号 item no. | Z425 | Z425B | Z426 | Z427 | |
| sand mould size (mm) | （Lxw） | 500×400 | 550×450 | 610×510
610×660 |
610×710
700×700 |
| （H） | （upper）120
（lower）150 |
（upper）120
（lower）150 |
（upper）130
（lower）180 |
（upper)130
（lower）180 |
|
| Molding mode | Air flow fill sand and squeeze |
Air flow fill sand and squeeze | Air flow fill sand and squeeze | Air flow fill sand and squeeze | |
| moulding speed（MAX） | 28sec/mold 120molds/hr (Do not include seeting core time) |
40sec/mold 90-120molds/hr (Do not include seeting core time) |
35sec/mold 120molds/hr (Do not include seeting core time) |
38sec/mold 100molds/hr (Do not include seeting core time) |
|
| drive mode | Air pneumatic hydraulic device | Air pneumatic hydraulic device | Air pneumatic hydraulic device | Air pneumatic hydraulic device | |
| air consumption | 1.1m³（Normal/mold） | 1.2m³（Normal/mold） | 1.2m³（Normal/mold） | 1.3m³（Normal/mold） | |
| power |
AC220-380V （DC24V） |
AC220-380V （DC24V） |
AC220-380V （DC24V） |
AC220-380V （DC24V） |
|
| sand mold weight （MAX） | 100KG | 180KG | 210KG | 240KG | |
| motor power |
11KW | 15KW | 15KW | 18.5KW | |
This series Horizontal parting box-less auto molding machine is suitable for the field of tidal molding sand casting. it is Suitable for batch mechanical parts, auto parts, pipe fittings, agricultural machinery accessories, stove accessories and other small and medium-sized castings, non-ferrous metal modeling production.
The utility model has the advantages of high production efficiency, low investment and quick effect, energy saving and environmental protection, etc. The equipment realizes PID automatic closed-loop control through PLC, and the pressure action realizes modeling. Through PLC control, according to the set size requirements to complete static pressure modeling, modeling quality and production capacity stable production process environmental protection, safety, work efficiently. Only one person needs to work; the equipment covers an area of less than 6 cases; the hourly production capacity is 80 / 100 cases / hour.
OUR COMPANY AND CERTIFICATION:
HUAXIN Foundry has over 20 years history In China. It is located in west city industry park, Jiaonan, Qingdao city, China. We have produced sand Casting machines more than 1000 types, so we have rich experience in sand casting production machines.
Our annual output is about 600sets, and 40% have been exported to USA,Japan,Pakistan,Germany, Australia,Vietnam, Indonesia, South Africa,South America and soon on.
The company founded in 1998, is a combined with designing and production, manufacturing, installation, sales and service foe enterprises to work closely together.
Our main products are Green Sand Automatic Static Pressure Molding Lines,Green sand treatment line,Resin Sand Preparation Line For Foundry,Shot blasting machines,Sand blasting machines, Foundry Core shooting machines,jolt squeeze moulding machines and other foundry machinery.And we also have one foundry plant for producing all kinds of Grey Iron and Ductile Iron Castings.
Casting machines has begun to form domestic production base for machinery equipment. Company mainly technical staff, managers and workshop workers have more than ten years of production experiences in the casting industry technology..
Welcome to our factory for business talk !
