For foundries, the process of pouring is a key process in the holistic process of casting. It should be done in a certain manner to ensure minimal energy consumption along with efficiency and convenience.
Our Automatic Pouring Machines are designed to increase productivity and also to provide the highest level of pouring accuracy. Pouring by skilled operators is directly automated to reduce defects and eliminate the necessity of working in a hot place. These Automated Pouring Systems also eliminate metal wasting over pours.
The Automatic pouring machine is composed of fan-shaped pouring ladle, servo tilting mechanism, longitudinal moving car and rail system, transverse movement mechanism, control and operation system, safety system, cable device and flow inoculation system. It has three degrees of freedom of movement, i. e. longitudinal, transverse and tilting pouring.
1) The pouring ladle is fan-shaped, and the pouring ladle tilting angle is proportional to the pouring quantity. Under the condition of uniform angular velocity, equal pouring can be realized to ensure the stable flow of molten iron.
2) The nozzle of ladle is teapot-shaped, which has good slag-retaining effect.
3) The pouring ladle itself has a tilting mechanism and a hanger, which is used for lifting molten iron, picking up slag after tilting angle and dumping cold molten iron.
4) The pouring ladle has a cover. The cover is on the machine and separated from the ladle body when ladle is returned.
5) The pouring ladle can’t heat up and keep warm, so it can reduce heat dissipation by the cover.
6) The scraping of slag is carried out outside the machine, and only the slag at the nozzle can be treated on the machine.
7) The pouring ladle can be transported by forklift truck, but not by forklift truck on the machine; the pouring ladle can be changed by crane or forklift truck through the outer roller rail of the machine; the outer roller conveyor of the machine can be divided into two parts: the inlet and outlet roller tracks; the pouring ladle can be filled on the machine and on the outer roller track to replenish the molten iron; the crane can lift out the pouring ladle to pour cold iron.
8) In order to ensure the life of ladle body and the fan-shaped shape of steamed bun, it is suggested to use long-life refractories and brush slag remover regularly to prolong the enameling cycle.
9) The drive of Casting machine is all mechanical transmission, no hydraulic, pneumatic, no leakage of oil and gas.
10) Rotary pouring machine adopts AC servo drive, equipped with German original digital servo controller and servo handle. It has large speed ratio range and good and stable speed regulation performance. If the production is stable, users can program to realize semi-automatic pouring.
11) Transverse movement mechanism is used to adjust the position of the nozzle in the transverse direction. For a fixed gate position, only one adjustment is needed. No change is needed when changing ladle. However, the shape of the nozzle changes and needs to be adjusted by the button in time.
Automatic iron casting production line containers sand preparation, automatic molding machine , pouring machine, we can reach the whole production line
1) automatic iron casting production line with flask for producinng Wheel hubs,brake discs and brake drums ( foundry is axles and spare parts for truck and Trailers manufacturer ) flask size is 870x650x350mm
2) Auto manhole cover iron castings production line with flask size is 1050x1050xcope 250/drag300mm
OUR COMPANY AND CERTIFICATION:
HUAXIN Foundry has over 20 years history In China. It is located in west city industry park, Jiaonan, Qingdao city, China. We have produced sand Casting machines more than 1000 types, so we have rich experience in sand casting production machines.
Our annual output is about 600sets, and 40% have been exported to USA,Japan,Pakistan,Germany, Australia,Vietnam, Indonesia, South Africa,South America and soon on.
The company founded in 1998, is a combined with designing and production, manufacturing, installation, sales and service foe enterprises to work closely together.
Our main products are Green Sand Automatic Static Pressure Molding Lines,Green sand treatment line,Resin Sand Preparation Line For Foundry,Shot blasting machines,Sand blasting machines, Foundry Core shooting machines,jolt squeeze moulding machines and other foundry machinery.And we also have one foundry plant for producing all kinds of Grey Iron and Ductile Iron Castings.
Casting machines has begun to form domestic production base for machinery equipment. Company mainly technical staff, managers and workshop workers have more than ten years of production experiences in the casting industry technology..
Welcome to our factory for business talk !